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You can solder them after using a western splice connection. You can use a mechanical butt splice and you can connect the wires together with a wire nut after twisting the wires together. All you have to remember is that the insulation of the splice has to be equal to the wire insulation or greater.

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You can solder them after using a western splice connection. You can use a mechanical butt splice and you can connect the wires together with a wire nut after twisting the wires together. All you have to remember is that the insulation of the splice has to be equal to the wire insulation or greater.

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Splicing Different Wires

Yes, IF the rules of proper splicing are followed, dissimilar metals can be successfully spliced.

Some of those rules that I can recall at the moment include:

  • The part of the wires to be connected by splicing MUST be clean and free of any grease, dirt, corrosion, or deleterious material.
  • A "sound" mechanical connection MUST be made. That means either the wires properly twisted together, OR a mechanical device [connector, wire nut, or some type of terminal used].
  • If a twisted mechanical splice is used, then the splice joint should be soldered to both "lock" the twisted splice, and to prevent the atmosphere from getting into the wire interface, causing corrosion which will degrade the current carrying ability of the splice joint.
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There is nothing wrong taping a broken wire. As long as the wire connection is made with an approved mechanical device, the splice can be taped. With broken wires, usually the conductor is put together again with a butt splice. On larger size conductors the butt splice is just bare metal. This type of splice has to be tapped. The code rule states that the tape insulation must be brought up to the insulation value of the existing insulation factor.

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One splice that would work is a western splice.

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The four types of splices and joints are the Western Union splice, tap splice or tap joint, fixture splices or fixture joints, and rattail joint. The most common among the four wire splices is the Western Union splice.

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